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Shallow groove heavy media sorting machine

浅槽重介分选机是一种广泛应用于煤炭、矿石等固体物料分选的设备,其核心原理基于重介质悬浮液的分选作用,通过控制介质密度实现物料的高效分离。该设备具有分选精度高、处理能力大、适应性强等特点,在选煤和矿物加工领域占据重要地位。 结构与工作原理浅槽重介分选机主要由分选槽体、介质循环系统、排料装置和驱动机构组成。分选槽体为矩形浅槽结构,内部充满由磁铁矿粉或硅铁粉与水配制的重介质悬浮液。物料从入料端进入槽体后,在水平流和上升流的共同作用下,密度低于介质的轻产物(如精煤)上浮,由刮板或溢流排出;密度高于介质的重产物(如矸石)下沉,通过底部链条刮板或提升轮排出。介质密度可通过调节悬浮液浓度精确控制(通常为1.3-2.0 g/cm³),实现不同密度物料的分级。 技术特点1. 高精度分选:有效分选粒度范围为6-200mm,Ep值可达0.02-0.08,尤其适用于难选煤和复杂矿石。 2. 模块化设计:槽体可灵活调整倾角(0°-10°)和长度,适应不同处理量需求(50-800t/h)。 3. 低能耗运行:采用变频调速驱动,介质循环量较传统深槽设备减少30%以上。 4. 智能控制:配备在线密度检测与自动补介系统,实时稳定分选密度。 应用场景主要用于煤炭行业中的块煤排矸、动力煤分选,以及铁矿、锰矿等金属矿的预选作业。其浅槽设计特别适合处理易碎物料,可减少颗粒破碎率。此外,通过更换介质类型(如有机重液),还可用于废旧金属回收等环保领域。 维护要点需定期检查刮板链条磨损、介质管道堵塞情况,并监测磁铁矿粉损耗(通常<1kg/t原煤)。采用耐磨衬板(如高铬铸铁)可延长槽体使用寿命至5年以上。 浅槽重介分选机以其优异的性能和经济性,成为现代重力分选工艺的关键设备,未来将进一步向智能化、低耗化方向发展。

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  • Dense-medium shallow-slot

    Dense-medium shallow-slot

    Category: Mainly recommended equipment
    Browse number: 131
    Number:
    Release time: 2025-08-25 11:42:49
    Heavy medium shallow trough separator, also known as shallow trough heavy medium separator, is a key equipment in the coal preparation and mineral processing industry, especially good at lump coal waste removal. Its core working principle is Archimedes' principle of floating and sinking, in which raw coal is fed into a heavy medium suspension of a specific density (such as a suspension prepared by magnetite powder and water). Clean coal with a density lower than the medium will float on the surface and be discharged by the scraper as floating matter; while gangue with high density will sink to the bottom of the tank and be transported away by the bottom scraper as sediment, thereby achieving efficient and precise separation. This equipment is known for its high sorting efficiency, large processing capacity, low power consumption and reliable operation. It is one of the core equipment to ensure product quality and improve resource recovery rate.

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